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mace aerospace design

Design, Build, Fly…Fast

Innovative Design, Robust Engineering and Complete Manufacturing Services for the Aerospace Industry

INNOVATIVE SOLUTIONS FOR THE AEROSPACE INDUSTRY AND BEYOND

Mace Aviation has unparalleled expertise in composite and metallic structures. Our vertically integrated approach seamlessly blends design ingenuity, material innovation, and manufacturing excellence into extraordinarily lightweight yet robust solutions. Whether for a commercial jetliner, military aircraft, or state-of-the-art aerospace project, we deliver structural perfection from concept to completed component. Gain a competitive edge and soar with confidence knowing our skilled engineers and exclusive technologies are propelling your ambitions.

  • Aerospace
  • Aviation
  • Automotive
  • EV
  • Defense
mace helicopter

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SERVICES LINEUP

  • 01. Design

  • 02. Engineering

  • 03. Analysis

  • 04. Manufacturing

  • 05. Tooling

  • 06. Prototyping

  • 07. Reverse Engineering

  • 08. Avionics

  • 01. Design

    Using the latest in 3D design software, our engineers are able to quickly progress from a simple sketch to detailed 3D assemblies and drawings. We utilize CATIA V5 and SolidWorks to produce conceptual layouts, engineering drawings and numerical control definition....

  • 02. Engineering

    Mace Aviation can provide engineering support across all portions of the design process. From simple hand calculations for initial layout to detailed Finite Element Analysis for sizing a wing spar, we possess the engineering skills necessary to efficiently and safely...

  • 03. Analysis

    Mace Aviation can perform a wide variety of analysis services ranging from simple hand calculations to detailed Finite Element Analysis (FEA) of an entire aircraft structure. We use industry standard simulation software such as Hypermesh, FEMAP and NASTRAN for structural...

  • 04. Manufacturing

    Mace Aviation has separate facilities that are dedicated to composite and metallic fabrication and assembly. Our composite manufacturing facility is climate controlled and has areas dedicated to ply kitting, layup, curing and assembly. Our metal fabrication facility is equally equipped...

  • 05. Tooling

    Mace Aviation can design and fabricate composite and metal tools for all types of manufacturing processes. We can build tools that range from low-cost foam tools for prototype production to more expensive high-temperature tools designed for mass production. We work...

  • 06. Prototyping

    Mace Aviation’s experience and capabilities make us uniquely suited to progress from a rough sketch to a functioning prototype in extremely short periods of time. By leveraging our composite and metal fabrication facilities, mockups and functioning prototypes can be constructed...

  • 07. Reverse Engineering

    Mace Aviation excels at reverse engineering parts or products that already exist but are lacking complete engineering definition. Whether the part is a small fairing or a complete aircraft, we can reverse engineer it. Depending on the level of accuracy...

  • 08. Avionics

    Mace Aviation has a broad range of experience with aircraft avionics, wiring harnesses and installation. Mace Aviation’s experience ranges from basic troubleshooting to 3D layout and fabrication of entire instrument panels and wiring harnesses. Contact Mace Aviation to find out...
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NOTABLE CLIENTS

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Products & Projects

Starts with an idea...ends with a product, the sky's the limit.

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TESTIMONIALS

You’re in good company

  • Cutting edge rapid prototyping, design, engineering and production. Mace Aviation has been our go to for the last 19 years.

    John Vandenberg

    Director | L3Harris

  • Mace Aviation is a unique company that can rapidly design and develop advanced composites for the aerospace industry and then produce these products at a very competitive price. The Mace team is both innovative and practical with decades of experience in the fixed and rotary wing market. They are smart, practical and affordable and very good to work with. Mace is a top notch team.

    Brad Pedersen

    CEO | MD Helicopters, LLC

Contact Us

Let's bring your product to life.

(480) 641-1359